Food & Beverages
In- depth understanding of communication and interoperability platform helps us in delivering on the OPC enablement need. Integration of various shop floor systems, such as PLC, DCS, Weigh scale, Controller, Energy Meter etc, enables single communication gateway to our customer MES/IT system. We have experience in interfacing with world’s leading MES and ERP other IT systems and hence can provide vendor neutral systems
Foretel Technologies has been serving the Food & Beverage industry for the past 18+ years. We have executed more than 100 projects across various processes of Global Food & Beverage (F&B) Industry.
We have gained good experience on end-to-end processes and equipment used in F&B plants from reception to dispatch.We have utilized our knowledge on various standards like ISA-S-88, ISA-S95, PackML, FDA guidelines, etc. To provide scalable and flexible services to our customer.
Food & Beverage products have high demand today and the industry focus is shifting on efficiency, regulations, and compliance’s. Our expertise in various products from farm to packaging is complimentary to the client’s needs in various processes. The Knowledge of ISA 88 standards enriches our of the various projects we execute. Some of the product manufacturing process we have experience in are mention below are Dairy Automation, Batch Process Automation, Brewery Automation, Packaging Automation.
Competence in Food & Beverage segments
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Milk & Milk Products
Cheese
Yogurt & Flavored Yogurts
Ice Cream
Milk Powders
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Beer & Malt
Wine & Alcoholic Drinks
Soft Drinks
Energy Drinks
Fruits Juices
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Biscuits-Cream, Non-cream, Cookies, etc.
Chocolates
Candy Bars
Milk & Energy Bars
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Vegetable Oil
Sugar & Sugar Products
Shampoo, Toothpaste, Soaps & Detergents
Hand-wash & Liquid soap
Our experience on various processes and equipment
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Reception
Homogenisation
Separation
Pasteurisation
Recipe Management
Evaporator & Dryer
Mixing / Dry Mixing / Agglomeration
Standardization
CIP / SIP / Sanitization
Filling & Packaging, Dispatch
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Brew House
Malting / Milling / Mashing
Lautering
Boiling
Fermentation, Mixing & Blending
Filtration & Distillation
Freezing
Crystallization & Re-crystallization
Filling & Packaging, Dispatch
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Evaporation & Distillation – Degumming
Neutralization
Bleaching
Deodorization
Winterizing
Hydrogenation
Fractionation
Dewaxing
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Diffusion
Evaporation & Crystallization
Purification
Carbonation
Affination & Melting
Decolourization
Separation & Drying
Packaging, Storage & Dispatch
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Power Unit
Liquid Unit
Milk System Unit
Cream System Unit
Raw Blending Unit
Filling & Packaging
Pharmaceutical
Our engineers have hands on experience on various pharmaceutical processes and systems. Tablets and capsule coatings, Syrups, Vaccines, Bulk Drugs, Medical Device Automation, Clean room automation and Bioreactor Automation are some of the areas where we have enabled our customers to create robust Industrial Automation systems.
Foretel Technologies has been serving the Global Pharmaceutical and Life Science industry for the past 18+ years. We have helped major Original Equipment Manufacturer (OEMs), System Integrators (SIs) and Solution Providers to serve Leading Fortune-500 Pharma companies across the globe.
We have utilized our rich experience on pharmaceutical equipment, processes and compliance systems to offer reliable services to our customers. We have rich experience on various industry standards like 21 CFR Part 11, GAMP guidelines, ISA-S88, ISA-S95, etc.
The pharmaceutical industry is very demanding for compliance of FDA regulations. GAMP standards are continuously evolving and it has become increasingly imperative to execute projects with standardization that involves document traceability, 21 CFR part 2, electronic records, signatures etc. We have rich experience in Process Automation in Pharmaceutical Industry
Competence in Pharmaceuticals segments
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Dispensing
Warming / Temp Profiling
Spraying, Drying & Cooling
Loading & Unloading
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Surface Grinding
Surface Blocking & Unblocking
Lapping & Polishing
Cleaning & Coating
Molding
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Biscuits-Cream, Non-cream, Cookies, etc.
Chocolates
Candy Bars
Milk & Energy Bars
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Dosing Solid and Liquid Materials
Warming / Temp Profiling
Filtration of Reactor Product
Filling Systems
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Bioreactors
Clean-In-Place & Sterilization-in-Place
Evaporators & Dryers
Filters & Separators
HVAC Equipment
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Fermentation & Extraction
Inactivation & Precipitation
Micro,Ultra,Dia-filtration
Chromatography
Material Handling
We partner with Global Material Handling OEMs, System Integrator and Solution providers to effectively serve their end customers. Customers benefit from our knowledge on Storage and Handling equipment, Conveyors, Automated sorting systems and Bulk material systems
Foretel Technologies has rich experience in Warehousing and Material Handling Industry. Over the past 18 years, we have provided reliable services for different types of intra-logistics, production-logistics, robotic material handling processes and systems.
We have proven process and functional experience on warehousing and equipment for a various industry like FMCG, Food & Beverage, Pharmaceutical, Automotive, Infrastructure and Utilities, Energy, Oil & Gas and Metals & Mining
We have also developed rich experience on various industry-specific standards like IES, ASME, OSHA, ISO, IEEE, DIN, EU, GMP, ANSI, BS, IS, etc.
Competence in Material Handling segments
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Racks, Shelves & Bins
Automated Storage & Retrieval Systems (ASRS)
Conveyors
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Gripping Systems
Robotics Arms & Delivery Systems
Pick & Place Robots
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Sorters & Order Pickers
Side Loaders
Automated Guided Vehicles (AGV)
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Baggage Handling System
Gantry & Overhead Cranes
Port Cranes
Consumer Goods
We have rich experience and knowledge on end-to-end batch, recipe and process management systems for consumer goods industry. We have served on greenfield & brownfield installation of Fortune – 500 consumer goods companies.
We have executed more than 25 projects for the global consumer goods industry. We have worked on diverse range of personal care products like shampoo, detergent, soap, etc. We have enabled end-to-end industrial automation and control system at the manufacturing plants for these products.
Leading EPCs, system integrators and process OEMs have utilized our experience on batch, process and recipe management to serve their end-clients. Our engineers have hands-on experience of the ISA-95, S-88, PackML, etc. standards.
Competence in Consumer Goods segments
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Dishwasher detergents
Glass cleaners
Degreasers
Washing detergents
Stain removers
Hand wash
Fabric softeners
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Skin Care Cosmetics
Face Wash
Beauty Cosmetics
Herbal Soaps
Hand Sanitizer
Mens Deo stick
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Baby Cream
Baby Wipe
Baby Shampoo
Baby Powder
Baby Lotion
Infrastructure & Utilities
We are proud to be part of the team responsible for Automating the irrigation system for London Olympics 2012. We have played a key role in Automation for some of World’s biggest Water treatment, HVAC, Building Automation, Sewage water treatment, Airports and Industrial gases projects.
Foretel Technologies has rich experience across various infrastructure and utilities segments. We have helped various public utilities and boards from APAC, Middle East, Africa and Europe to streamline their water treatment and utility plants. We have enabled migration and upgrade of water and waste water treatment plants.
We have utilized our rich experience on water and waste water treatment processes to offer reliable services to our customers. We have extensive experience on various customer and industry specific standards like WITS etc.
Competence in Infrastructure & Utilities segments
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Pre-chlorination
Aeration
Coagulation & Coagulant Aids
Sedimentation
Filtration, Desalination & Disinfection
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Brine Treatment
Solids, Oils and Grease Removal
Biodegradable Organics
Treatment of Acids, Alkalis, Toxic Material
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Sedimentation
Filtration
Oxidation
Polishing
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Filtration
Lagooning
Nutrient Removal
Disinfection & Odour Control
Energy & Power
We have rich experience in energy power across globe with working experience on various industry standards like IEC 104, IEC 61850, IEC 101, PRP, SNTP, TCP/IP.
We have been serving the Energy Power industry since 2005. Today, we have executed more than 100 projects in different parts of the globe for this industry.
We have experience on services for Power Generation, Transmission and Distribution segments for Low voltage, medium voltage and high voltage applications.
Today, we provide services to 10+ customers across the globe have developed rich competence in energy power specific tools. We serve our customers in Sub-station Automation Systems (SAS), Remote Terminal Units (RTU), Intelligent Electronic Device (IED), HMI, testing & commissioning. Our engineers have working knowledge of industry standards like IEC 104, IEC 61850, IEC101, PRP, SNTP, TCP/IP.
Competence in Energy & Power segments
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Hydroelectric Power Generation
Solar Power Generation
Wind Power Generation
Biomass Power Generation – Fuel Yard
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Electrical Grid
High Voltage Direct Current
Load Management
Power Storage
Smart Grid
Transmission Tower
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Condensate / Water Removal
Acid / Gas Removal
Dehydration
CO2, Hg, H2S Removal
Refrigeration / Liquefaction / Storage / Transportation
NGL Recovery
Sweetening Units
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Pump, Compressor, Turbomachinery Control (TMC)
Boiler Control and Burner Management Systems (BMS)
Emergency Shutdown (ESD) up to SIL3
certification
Distillation
Catalytic Reformer
Isomerization
Automotive
We have proven competence on various Automotive systems like Body Shop, Paint Shop, Machining, Assembly Lines, Power Train etc. PLC, SCADA, Robotics, Motion, Drives, Vision Systems and Barcode are some of our service offerings for the Automotive Industry
Foretel Technologies has rich experience in Automotive and Mobility industry.For the past 18 years, We have delivered more than 100 major projects in Industry Automation and Mobility industry.
We have utilized our process expertise and technical know-how to serve leading companies with our proven services and solutions for PLC, SCADA/HMI, CNC, Robotics, Motion, Drives, Vision system, RFID, Barcode, etc.across the globe.
We have rich experience in various Automotive standards like Ford-FAST, GM-CCRW, Volkswagen-VKRC4, JLR-DCP, etc.
Competence in Automotive segments
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CNC Machines for Blocks, Cylinder head etc
Honing Systems
Gauging Systems
Data Tracking
Conveyors
Material Handling
SPMs
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Assembly Lines
In Process Verification machines
Gauging Systems
SPMs
Conveyors
Data Tracking
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BIW
Hemming-Robotics, Press
Under Body
Hood
Tail gate
Doors
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Body Wash
Spray Booth
Primer and Top Coat Application
Conveyor
Pre-treatment / Electrocoating
Metals & Mining
We have diverse experience on different Metals and Mineral extraction processes. We have worked on Steel Mill Automation, Furnace Automation, Automation systems for Aluminium, Coal, Iron, Nickel, Cobalt, Zinc and Gold mines.
Metals and mining industry segment is facing a major challenge that of maintaining the optimum production with precise control on power consumption. This lays a lot of emphasis on energy management, asset utilization, downtime control, maintenance scheduling, etc.We have been associated with metals and mining industry in various areas, some of them are mention below
Metals
- Hot/Cold rolling mills for Metals
- Reception (Loading & Unloading)
- Furnace Area, Basic Oxygen Furnace (BOF)
- Pickling, Annealing line – steel processing
- Slitting, Cut to length (CTL) process
- Steel Sheet Making Process
- Plant Control room
- Coating & processing line
- Steel galvanizing line
- Multiple zone Aluminum Galvanizing line
- Alumina processing & Handling Plant
- Alumina Refinery
- 3 & 7 Zone Aluminum Galvanizing line
- Color Coating line
- Packing Line (Strip)
Mining
- Limestone Quarry, Crushing & Stockpile
- Raw Mill Building, Blending
- Preheater, Gas Conditioning Tower and ESP, Kiln, Cooler, et al.
- Cement Mill Automation
- Gold Mine Automation
- Platinum Extraction Process
- Alumina Handling Process
Competence in Metals & Mining segments
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Sinter Plants
Pellet Plants
Material Handling
Furnace: Blast, Basic Oxygen, Electric Arc
Continous Casting Machine: Slab, Bloom, Billet
Hot Rolled Temper Mill and Recoil Lines
Galvanizing / Pickling Line
Steel Melting
Hot / Cold / Billet Rolling Mills
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Acid Leaching
Ammonia Scrubber
Extraction and Stripping Plant
Acid Neutralization
Sulphide Precipitation / Leaching
Pressure Filters
Autoclave
Material Handling
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Crusher
Raw Material Handling
Raw Mill / Coal Mill
Stacker and Reclaimer : Limestone, Coal
Rotary Kiln
Preheater Calciner System
Coal Firing System
Clinker Cooler
ESP Bag House : Electrostatic Precipitators
Rotary Cement Packer
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Body Wash
Spray Booth
Primer and Top Coat Application
Conveyor
Pre-treatment / Electrocoating
Oil & Gas
We leverage our hands on experience on Onshore and Offshore Oil Gas platforms for our global customers. Our engineers have worked on various systems complying with NORSOK, API, OSHA, ASME, SIL, IEC and EU standards
Foretel Technologies has been serving the Oil Gas industry for the past 18 years.We have executed more than 75 projects across various processes of Oil and Gas industry. We have gained rich experience across downstream processes and equipment used in Oil Gas plants.
We have utilized our knowledge on Oil & Gas compliance systems to offer reliable services to our customers. We have implementation know-how of various industry standards like NORSOK, EU, BS, IEC, SIL, ASME & API for Oil & Gas industry. Our engineers are certified for OPITO, OSHA & HSE.
The huge rise in oil and gas consumption over past few years has led to a push towards using state-of-the-art technology in the sector. Today a number of new sites and revamp of old sites are underway leading to huge demand for services. We have, over past many years, successfully delivered Automation/ Electrical and Instrumentation services with expertise in DCS, Safety, Batching etc. We work in all the key areas of upstream, midstream and downstream
Competence in Oil & Gas segments
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Offshore Platforms
Jack up Rigs
Mobile Offshore Production unit (MOPU) –
FPSO
Semi – submersible
Mobile Offshore drilling unit (MODU)
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Oil / Gas Gathering Station (OGS/GGS)
Early Production Facilities – (EPF)
Refinery Units
Petrochemicals Facilities
Tank farms / Terminals
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Compressor & Metering Station
Pump Station
Pig Launcher / Receiver
Pipeline Control Room
Terminal Automation (Truck, Rail, Ship)
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Chemical Injection System
Metering Systems
Clean in process skids
Fire & Gas Module
MEG / TEG Modules
Air Separation and Generation Units
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Pressure Vessels
Heat, Shell & Tube Exchanger
Air Cooled Heat Exchanger
Hairpin Exchanger
Finned Tubes
Boilers
